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Corona Spare Parts

CORONA PEN

CORONA SILICONE

CERAMIC ELECTRODE

Description

CORONA PEN / DYNE PEN

Corona pen or dyne test pen is a measuring device designed to evaluate the material suitability after corona surface treatments. It is used to test the adhesion level of surfaces such as plastic, metal, glass and ceramic. Corona pen plays a critical role in increasing the success of printing, coating and bonding processes.

  • Precise Measurement: It offers a wide measurement range from 30 dyn/cm to 70 dyn/cm. 30-32-34-36-38-40-42-44-46-48-50-52-54-56-58-60-62-64-66-68-70 dyn/cm items are available. It can also be sold as a set upon request.
  • Easy to Use: Offering convenient options for testing various surface tension levels, the pens quickly provide accurate measurements during application.
  • Chemical Protection: The valve at the tip of the pen prevents the ink from evaporating when the cap is left open and ensures that the chemical density of the pen remains stable.
How Does It Work?

Surface tensions formed after corona or plasma treatment vary depending on the processing power. The special ink at the tip of the pen takes a certain form according to the tension level when applied to the surface. In this way, the surface energy is determined instantly and suitability for the process is evaluated.

Where is it used?
  • Packaging and Plastic Industry: Tests surface suitability before printing and bonding processes.
  • Automotive and Electronics Sectors: Optimizes material performance.
  • Medical Device Manufacturing: It is used in surface operations requiring high precision.

The Corona Pen is an ideal solution for businesses looking to improve process quality and reduce costs.

Corona Pen User Manual

 

CORONA SILICONE / CORONA COVER

As a manufacturer of corona machines, our high quality spare parts also include Corona Silicone / Case. These products are designed to increase the efficiency of corona rollers and ensure long-lasting use.

Features of Corona Silicone / Case:

SILICONE TECHNICAL SPECIFICATIONS
Feature Name Unit Test Result Test Standard
Electrical Strength Kv/mm 18 KV GB/T528, 529
Hardness Shore A 70±5 GB/T528, 529
Working Temperature °C  -40°C  +300°C GB/T528, 529
Tensile Strength Mpa ≥8Mpa GB/T528, 529
Breaking Strength kN/m ≥25KN/m GB/T528, 529
% Elongation % ≥200 GB/T528, 529
Pressure Test (22 hours at 177 °C) % ≥48 GB/T528, 529

High-Quality Raw Material: Our silicone cases are made of premium materials.
Flexibility and Durability: Thanks to its mechanically flexible structure, it has high tensile strength, which allows long-term use even under difficult working conditions.
Electrical and Thermal Resistance: It is known for its resistance to high voltage and high heat, which creates the most suitable conditions for a stable discharge.

Advantages of Corona Silicone / Case:

Stable Discharge: Thanks to its homogeneous chemical composition, it provides a stable discharge, which increases the effectiveness of the corona treatment.
Long-Lasting Use: Thanks to its dielectric properties, it provides long-term use by maintaining its performance even under difficult working conditions.
Different Diameter Options: We provide silicone sleeves suitable for rollers with various diameters from 50 mm to 200 mm, thus providing solutions to different needs.

Corona silicone / sleeve is the ideal solution to optimize the performance of corona rollers and ensure maximum efficiency in your production processes. It is designed to meet the needs of your business with its high quality material and superior features.

 

CERAMIC ELECTRODE

As a manufacturer and spare parts supplier of corona machines, our Ceramic Electrode product is designed to increase the performance and reliability of corona devices. Ceramic electrodes are made of high temperature resistant active materials and minimize the risk of deterioration or burning even at temperatures above 2000°C.

Advantages of Ceramic Electrodes:

-Wide Temperature Range: Ceramic electrodes can operate over a wide and safe temperature range, making them ideal for high-temperature applications.
-High Durability: Ceramic electrodes made of active materials reduce the risk of deterioration and burning at high temperatures, thus ensuring long-lasting use.
-Effectiveness in Metallized Films: Ceramic electrodes effectively treat the surfaces of metallized films, improving the quality of printing and coating processes.

Areas of Use:

Ceramic electrodes are used especially in the surface treatment of metallized films. These electrodes bombard the surface during the corona discharge process, ensuring better adhesion of inks and coating materials to the surface.

Things to Consider:

Ceramic electrodes must be protected against physical damage and impacts, otherwise damage may occur.

Our ceramic electrodes are ideal for metallized materials, to increase the efficiency of your corona devices and to ensure long-lasting performance. Made of high-quality materials, these electrodes offer a reliable solution for your production processes.

You can contact us for more information and orders.

Related products

Corona Generators

AIS 1000 AIS 5000 AIS D-5000

AISPAN Panel Corona

AISPAN Panel Corona: Superior Adhesion in Sandwich Panel Production AISPAN Panel Corona is an innovative solution that provides excellent adhesion of PUR (Polyurethane Foam) and PIR (Polyisocyanurate Foam) materials to the sheet surface in sandwich panel production lines. Advanced corona surface treatment technology increases the chemical bonding capacity of the sheet surface and provides a stronger and more durable adhesion. Why AISPAN Panel Corona? -Maximum Adhesion Strength: Provides strong bonding of PUR and PIR materials to the sheet metal surface. -Energy Efficiency and Durability: It contributes to the production of long-lasting panels by increasing production quality. -Efficiency in the Production Process: Provides fast and effective adhesion in sandwich panel production. Superior Performance with PUR and PIR Insulation Materials PUR and PIR foams increase the energy efficiency of buildings thanks to their superior thermal insulation properties, while also ensuring the creation of fire-resistant and long-lasting structures. AISPAN Panel Corona provides the best insulation performance by ensuring that these materials adhere optimally to the sandwich panel surface. AISPAN Panel Corona is an ideal solution for those looking for high quality and reliability in sandwich panel production. Choose AISPAN Panel Corona to achieve maximum efficiency and superior adhesion performance in your production line! https://www.youtube.com/watch?v=Wk-YduUG94Q&list=PLJ6UXKU-J4nJ1ZeM4lhThPZJ7VEzMOQWI&index=9&ab_channel=AisMhendislik

AISMULTI Film Corona

AISMULTI Film Corona, increases the surface tension of multilayer films in plastic production with the developing technology, providing optimum surface preparation before printing or lamination. ABA-COEX Film Corona Machines, designed especially for Blown - Bodinoz Film Machines, Cast lines and high speed extruder lines, increase the surface energy of plastic films and ensure better adhesion of ink, coating and lamination materials to the film surface. The Importance of Corona Treatment in Film Production Plastic films naturally have low surface energy, which prevents inks, adhesives and coatings from adhering well to the surface. Corona surface treatment technology applies a high-voltage electric field to the surface of the film, creating a microscopic change and increasing the surface energy. This process: - Increases print quality: Inks and coatings adhere better to the film surface, preserving the vividness of the colors. - Increases lamination strength: Lamination films and adhesive materials adhere more firmly. - Increases production efficiency: Reduces material waste thanks to corona treatment, ensuring in-line production continuity. - Provides wider material compatibility: Provides effective surface treatment for PE, PP, PET and other polymer-based films. AISMULTI Film Corona Advantages - Advanced Surface Treatment: Provides maximum surface tension for different polymer types. - Full Compatibility with Metallized Materials: A problem-free corona treatment is achieved by using ceramics in metallized - aluminum film materials. - Compatible with High Speed ​​Production Lines: Works continuously in blown film and extrusion lines. - Low Maintenance Cost: Provides long-lasting use thanks to durable electrostatic components and optimized energy consumption. - Easy Installation: Can be easily integrated into existing production lines. AISMULTI Film Corona optimizes film production processes by offering the best solution for high-quality printing and lamination requirements. The best choice for obtaining more durable, high-quality and ink-adhering materials in film production! https://www.youtube.com/watch?v=fIMpcz3fjeY&list=PLJ6UXKU-J4nJ1ZeM4lhThPZJ7VEzMOQWI&index=7&ab_channel=AisMhendislik

Pipe Corona

Pipe Corona provides surface activation in the pipe production line, improving the quality of adhesion, coating, printing and other surface treatments. Corona Treatment in pipe production lines is applied to increase the surface energy of plastic and polymer-based pipes and improve their surface properties. Pipe Corona systems apply corona treatment to the pipe surface, especially for the following reasons: 1) Increasing Adhesion Strength: If the pipe surface is to be printed, labeled or coated, the surface must hold the ink, paint or adhesive well. Corona treatment increases the surface energy of the pipe, allowing coatings, paints and labels to adhere better. 2) Surface Preparation for Lamination and Coating Processes: If protective coating, metal coating or lamination is to be applied to the pipes, the surface must be suitable for these processes. Corona treatment prevents the coating from peeling or cracking by making the surface rougher and more receptive. 3) Pipe Surface Cleaning and Activation: During the production process, oil, dust and production residues may form on the pipe surface. Corona treatment cleans the surface at a microscopic level, making it more reactive and creating ideal surface conditions for subsequent processes.
https://www.youtube.com/watch?v=i_U0IbbtfRs&list=PLJ6UXKU-J4nJ1ZeM4lhThPZJ7VEzMOQWI&index=1&ab_channel=AisM%C3%BChendislik

Mono Film Corona

Mono Film Corona MachinesIt increases the tension on the film surface before surface transformation processes such as printing, coating, and ensures a strong bond between the material and the ink, adhesive or coating materials. It is especially optimized for blown film machines and low speed extruder lines. Why is Mono Film Corona Machine Used? - Increases Surface Tension: Increases material quality by increasing ink, adhesive or coating adhesion on the film surface. - Excellent Coating Performance: Ink spreading and coating homogeneity are increased thanks to the corona treatment. - Increases Standards in Plastic Film Production: Corona treated films become more suitable for flexible packaging, stretch film and industrial coatings. - Wide Material Compatibility: Ideal for LDPE, HDPE, BOPP, CPP and other plastic films. - Increases Production Efficiency: Provides less error and longer shelf life with lower energy consumption. Mono Film Corona Machine Usage Areas - Blown Film Machines – Used for flexible packaging production. - Low Speed ​​Extruder Lines – Provides excellent surface treatment in film production. Mono Film Corona is the perfect solution for companies looking to improve print quality, optimize adhesion and increase production efficiency. Contact us for more information! https://www.youtube.com/shorts/H_r-yRAzmYo

AISCAB Cable Corona

AISCAB Cable Corona Our machine is designed to provide better adhesion of PVC coating on the wire in cable production processes and to increase the printing quality on the cable. It is an innovative pre-treatment method that makes cable surfaces suitable for writing and printing. Cable manufacturers use plasma devices before writing information such as size, type, number or brand on the cable. This process increases the adhesive properties of the surface and ensures that the writings are permanent. This machine increases the surface energy of the cable surface by applying high-frequency corona discharge, thus increasing the effectiveness of the coating and printing processes. Importance of Corona Treatment in Cable Production: In cable production, it is critical that the PVC coating applied to the wire adheres properly and firmly. Corona treatment increases the surface energy of the wire surface, allowing the PVC coating to adhere better and improving the printing quality on the cable. What Happens When Corona Is Not Applied? Prints or writings made without applying corona cannot hold on the surface sufficiently. For example: -The writing can be easily erased from the surface. -When you tape the written surface, you can see the writing transfer to the tape. -The life of the print is short and the product gives a low-quality impression. What Changes After Corona Is Applied? -The print is long-lasting and resistant to external factors. -The writing or print adheres completely to the surface. When the tape test is performed, it is seen that the writing does not transfer to the tape. Our AISCAB Cable Corona machine is an ideal solution to increase efficiency and product quality in your cable production processes. You can contact us for more information and orders.

AISFLEX Flexo Corona

AISFLEX Flexo Corona: Perfect Surface Treatment Solution for Flexo Printing Machines AISFLEX Flexo Corona is an innovative surface treatment technology developed to provide excellent print quality in flexo printing machines. It increases the surface energy of metallized and polymer-based materials, allowing inks, adhesives and coatings to adhere better to the surface. In this way, print clarity, color saturation and adhesion quality are maximized. Advantages of AISFLEX Flexo Korona -Excellent Print Quality: Increases surface energy, allowing for more vivid and clear prints. -Wide Area of ​​Use: Can be applied to many materials such as metallized and polymer labels, aluminum foil, label printing and printed packaging tapes. -Increases Production Efficiency: Minimizes the need for pre-printing surface treatment and speeds up the production process. -Long-Lasting and Durable: Works continuously for a long time thanks to its high-quality components. -Low Maintenance Cost: Requires minimum maintenance and reduces operating costs thanks to its efficient design. Areas of Use of AISFLEX Flexo Korona -Metalized and Polymer Label Printing -Aluminum Foil Processing -Label Printing -Printed Packing Tape Production Superior Performance and Quality with AISFLEX Flexo Corona For manufacturers looking for high efficiency and quality in the flexo printing sector, AISFLEX Flexo Corona offers the best solution. Thanks to the advanced corona surface treatment technology, excellent results are achieved in printing, laminating and coating processes. For more information and orders, contact us contact geçin! https://www.youtube.com/watch?v=w1yaeR95_dE&list=PLJ6UXKU-J4nJ1ZeM4lhThPZJ7VEzMOQWI&index=9&ab_channel=AisM%C3%BChendislik

AISSheet Corona

AISsheet Corona MachinesIt is designed to improve the printing and adhesion quality of PP, PVC and metallized polyester laminates by increasing the surface tension. It is also effective in the processing of plastic films or unprimed papers with water-based or UV inks. Advantages of the Corona Process: -Increasing Surface Energy: Corona treatment increases the surface energy of materials, allowing inks and adhesives to adhere better. -Improved Print Quality: Increasing surface tension increases print quality by allowing inks to spread more evenly on the surface. -Better Adhesion: High surface energy helps adhesives and coatings bond more strongly to the material. Areas of Use of AISSheet Corona Machines: -Plastic Sheets: Effective in surface treatments of materials such as PP, PVC and metallized polyester. Plastic Films: Provides surface preparation before the application of water-based or UV inks. Unprimed Papers: Increases surface energy for better adhesion of inks and adhesives. AISSheet Corona Machines are ideal for manufacturers who want to achieve high-quality results in printing, coating and laminating processes in various industries. Corona treatment increases production efficiency and increases product quality by improving the surface properties of materials. Contact us for more information and discover how our AISSheet Corona Machines can benefit your business. https://www.youtube.com/watch?v=t_Fx2UGXhNQ&list=PLJ6UXKU-J4nJ1ZeM4lhThPZJ7VEzMOQWI&index=13&ab_channel=AisMhendislik