Air Cooled Induction
Induction heating systems are modern heating solutions that operate with high efficiency and enable energy savings. By transmitting electrical energy directly to the workpiece through a magnetic field, they ensure fast and homogeneous heating. Compared to traditional heating methods, they offer a faster, more controlled, and more efficient heating process.
With a wide range of driver options from 2.5 kW to 100 kW, they adapt to different power requirements. The ability to operate multiple units in parallel allows for an increase in total power. This ensures seamless execution of large-scale heating operations. They are ideal for low and high-capacity production lines, heavy-duty workpieces, and large-scale industrial applications. With their flexible structure adaptable to special projects, they provide fast and homogeneous heating while maximizing energy efficiency.
Induction systems, which minimize energy losses, have a wide range of use in many industries. They are widely preferred in sectors such as metal processing, plastic production, automotive, aviation, pipe and wire production.
Examples of areas of use:
- It is used for heating in injection and extruder machines, providing 30% to 55% electricity savings compared to resistors.
- It offers efficient heating solutions for drying systems.
- It is a reliable and fast method for heating oil, water, and similar boilers.
- It ensures precise temperature control in metal heating processes.
- It can be applied to residential, factory, and building heating systems.
- In industrial applications, it provides high-capacity energy savings.
Induction heating systems reduce wear and maintenance costs thanks to their contactless operating principle. With high-efficiency energy conversion, they accelerate production processes while lowering operating costs. With lower energy consumption and an eco-friendly design, they are an ideal technology for modern industrial heating needs.
https://www.youtube.com/watch?v=r9Cc8nf8lCc&list=PLJ6UXKU-J4nJT28zz9xfMtZD7Z6g-4fgu&index=17&ab_channel=AisM%C3%BChendislikHigh Frequency Induction Systems
Water-cooled high-frequency induction heating devices offer a fast, precise, and energy-efficient heating solution with IGBT technology. Operating at high frequency, these systems provide controlled and homogeneous heat distribution by directly heating the metal through contactless heat transfer. The water-cooled design ensures stable operation and high performance during long-term use.
High-frequency induction heating provides precise temperature control, heating specific areas of the metal to prevent deformation. Heat is instantly transferred to the workpiece, increasing production speed. Due to the high frequency, thin and surface hardening processes can be performed more effectively. Heat is applied only to the targeted area, preventing unnecessary energy consumption. Since there is no direct contact with the workpiece, the risk of wear and contamination is eliminated.
Water-cooled high-frequency induction heating devices ensure low energy loss and high efficiency with IGBT technology. The water-cooled system allows long-term and stable operation. The contactless and precise heating technology prevents deformation of workpieces. The fast and controlled heating process increases production speed and efficiency. With various power options, they offer a wide range of applications, with models ranging from 7.5 kW to 100 kW.
These systems are used for precise heating processes such as annealing, hardening, diamond welding, and brazing. They provide suitable solutions for casting applications in metal melting processes. They facilitate shrink-fitting in the precise assembly of components such as bearings, shafts, and gears. They offer fast and efficient heating in pipe, wire, and sheet metal forming processes. Preferred in industrial applications requiring high precision, such as aerospace, automotive, and heavy industry.
Water-cooled high-frequency induction heating systems are more efficient, faster, and eco-friendly compared to traditional heating methods. They are the ideal choice for long-lasting, high-performance, and energy-saving heating solutions.
For detailed information and orders, please contact us.
https://www.youtube.com/watch?v=pyAfvTrorI4&list=PLJ6UXKU-J4nJT28zz9xfMtZD7Z6g-4fgu&index=14&ab_channel=AisM%C3%BChendislikHandheld Induction Heaters
Handheld Induction Heaters have been developed to heat metal parts quickly and without contact using a high frequency electromagnetic field. These compact systems suitable for mobile use have a wide range of applications in maintenance, repair and production processes.
Areas of Use:
-
Removing rusty bolts and nuts: Effortless removal of corroded fasteners in vehicles and machines.
-
Hardening of hand tools: Local hardening processes of steel hand tools such as vices, pliers, hammers and wrenches.
-
Parts heating in production and assembly lines: Disassembly/heating operations of machine parts, precision equipment and metal instruments.
-
Removal of parts such as gears, pulleys and bearings.
-
Hardening of shafts in power tools.
-
Welding and tempering processes of gears and saw blades.
-
Welding and annealing of jewelry, watches, silver frames and precision parts.
-
Soldering in the electronics industry: Fine wires, electronic components and silver solder applications.
-
Brazing and tempering operations on electromechanical parts.
-
Annealing and tempering of thin parts in the wire and toy industry.
-
Hardening of hydraulic system components: Pump pistons, valve shafts, gear parts.
-
Local heat treatment of automotive and motorcycle parts: Crankshaft, connecting rod, valve, gear, transmission parts, etc.
Advantages:
-
Pinpoint and controlled heating
-
Contactless and fast transaction time
-
Portable structure and easy use
-
Possibility of local intervention without the need for excessive heat
Handheld Induction Heaters facilitate maintenance and repair processes and provide high efficiency in sensitive production applications.
https://www.youtube.com/watch?v=hlEVFXQHRHQ&list=PLJ6UXKU-J4nJT28zz9xfMtZD7Z6g-4fgu&index=14&ab_channel=AisM%C3%BChendislikBearing Heaters
Shrink Fit Induction Heaters
Shrink Fit Induction Heaters are designed to create interference fit connections between parts quickly, safely and in a controlled manner. The metal part to be heated is forced to expand by induction and fits the other part without any gaps. When cooling is complete, a tight, high strength connection is obtained.
Areas of Use:
-
Parts such as shafts, gears, pulleys, bearings etc. fit into the shafts.
-
Press fit applications such as rotors, engine parts, bearing housings
-
Tool holder heating and tool placement operations
-
Part removal processes with thermal expansion (reverse shrink fit)
-
Precision assemblies in the automotive, aerospace, machinery and mold industries
Advantages:
-
Non-contact heating that does not damage the surface
-
Controlled heat distribution in a very short time
-
Repeatable, safe and clean process
-
Adaptable system for different part diameters and shapes
-
Energy efficiency and low maintenance
Shrink Fit Induction Heaters provide faster, safer and more precise heating compared to conventional methods, providing high performance in your production line.
https://www.youtube.com/watch?v=9ei4Rz0JFOU&list=PLJ6UXKU-J4nJT28zz9xfMtZD7Z6g-4fgu&index=2&ab_channel=AisM%C3%BChendislikInduction Combi Boiler
Induction Air Heaters
Induction Air Heater is an efficient and compact heating solution developed for the heating needs of industrial environments. Unlike traditional heating methods, the device works with induction heating technology and provides high efficiency by converting energy directly into heat.
The cold air drawn from the environment by the fan system inside the device is heated by the induction method and returned to the environment as hot. It can be designed to be suitable for 220V or 380V energy input, thus offering flexible adaptation to different areas of use.
Why Should You Choose This Heater?
-
Rapid heating technology
-
Energy saving system
-
Fan and power adjustment feature
-
Smart security measures
-
Ambient temperature sensitive control
-
Modern and durable design
Areas of Use
-
Industrial production sites
-
Factory and workshop environments
-
Technical service and maintenance rooms
-
Warehouses and large volume indoor areas
-
Machinery equipment rooms
-
Laboratory and testing areas
Induction Air Heater is one of the most practical and energy-friendly ways to increase ambient temperature while providing a reliable and long-lasting solution for industrial heating needs.